Recycle Material Green Building Energy Saving
Recycle Material

Peiyu Plastics take initiative to make our manufacturing process a green process through recycle material, green building and energy saving. We have dedicated our research in making earth friendly recycle material up to 100%. This include recycle PVC, recycle PET and recycle PP.

Globally, more than 50% of plastics are used for one time use disposable application. In European Union, more than 24.6 million tons of post consumer plastic waste was generated in 2007 (4). In USA, more than 1.1 billion kg (2.4 billion lb) of plastic bottles are produced every year. However, only 27% of those PET bottles are recycled. 800,000 ton of PET bottles go into landfill annually. Each ton of plastics bottle takes up 7.4 cubic yards of landfill space. Therefore, it would take up 5.9 million cubic yard of landfill to dispose waste PET bottles. Each PET bottle could take up to 100-400 years to breakdown in the landfill (1).

Imagine what we can do with those waste PET bottles. With the latest technology, we can turn them into recycle films, which can be turn into all sorts of packaging containers. The PET bottles can also be recycled and made into PET fiber for clothing. Not only that we save landfill space but also energy needed to incineration waste bottles. According to UK recycling guide, one recycled plastic bottle would save enough energy to power a 60-watee light bulb for 3 hours (2). Recycling one ton of plastic bottles also saves 1.5 ton of CO2 compare to landfill or incineration (3).

With so many benefits, there are no reasons why not to recycle PET. The only down side is that petroleum companies will have much less virgin PET material requirements. Here in Peiyu Plastics, we devoted ourselves in making a greener earth for our future generation. We have run our PET recycling program for more than 10 years and you can benefit from our mature recycling technology. With increasing environmental awareness worldwide, we believe recycle PET is the way to go for our future packaging needs.

(1) (source: http://www.headwatersrecycle.com/why.html)
(2) (Source: http://www.cocacola.ca/pet.htm)
(3) (source: http://www.scribd.com/doc/37608769/Sustainable-Plastic-and-Food-Packaging-20070411)
(4) (source: PlasticsEurope (http://www.petresin.org/sustainability.asp)

Recycle Benefits
Environmental Benefits
‧Recycling PET helps reduce carbon output and moderate global warming – 1 ton of recycle PET reduce 1.5 ton of CO2 emission (1)
‧Recycling PET reduces waste landfill – 1 ton of waste PET bottle take up 7.4 cubic yard of landfill (2).
‧Recycling PET reduces energy need to incinerate waste bottle – It take twice amount of energy to incinerate PET than recycle PET (3)
‧Recycling PET conserve energy needed to harvest new raw petroleum.

Corporation Benefits
‧Promote the use of recycle PET increase corporate environmental image.
‧Using environmental friendly recycle PET packaging could increases potential sales volume.
‧Recycle PET pricing is more stable than virgin PET that is made 100% made from new petroleum.
‧Use of recycle PET help reduce CO2 emission which can be used as tax incentive in some countries.
‧Available Petroleum feedstock is lesson every day, recycling PET can be sustainable alternative to many other plastics.

Consumer Benefits
‧Recycle PET Packaging is generally cheaper than virgin PET packaging.
‧PET packaging can be further recycled. In some countries, recycle PET bottle can be refund.
‧Recycle PET is food safe and in many ways better suited for packaging than other polymers.

(1) (source: http://www.scribd.com/doc/37608769/Sustainable-Plastic-and-Food-Packaging-20070411)
(2) (Source: http://www.cocacola.ca/pet.htm)
(3) (source: http://www.recycling-revolution.com/recycling-facts.html)
Recycle Process

Consumer Bottle Collection
Consumer Bottle Collection
Through a network of recycling system, post consumer PET bottles are collected from recycling bin. These bottles are collected and compacted into bales ready for sorting.
Bottle Washing and Sorting Process
Bottle Washing and Sorting Process
PET bottle bales are then sorted by color and grinded into flakes. These bottle flakes is further sorted to remove the bottle caps (PE) and the label (PE) using a weight separation technique. The flakes are further washed several times with cold and steam hot water to remove any foreign objects. This process also sterilized the bottle flakes to meet food and safety standard.
Recycle Film Extrusion
Recycle Film Extrusion
After these bottle flakes been washed and dried, it goes through a final stage sorting to ensure they are pure and clean. Sorted PET Bottle flakes is then dried and crystallized before feeding into a PET extruder. A special filtration system hasto be employed to make clean recycle PET film. Not every company has this technology to make clean 100% post consumer recycle PET film that meet FDA food and safety standard.
Recycle Packaging Thermoforming
Recycle Packaging Thermoforming
100% post consumer recycle PET film is then feed through our state of art pressure former to make various clamshells, blisters and trays. This essentially is a closed loop recycling system, where recycle clamshells can be further recycled back into the system. It is an ultimate sustainable recycling system where nothing goes to the waste. Peiyu Plastics put all its effort in making a greener earth.
Quality Control
Quality Control
Special quality control measure is implanted to monitor the quality of the 100% recycle packaging containers. Post consumer recycle material can be rather difficult to handle due to nature of the material. Every processing steps need to be controlled to ensure highest quality. Everyone can make 100% virgin material with ease, but few producers like us who can make consistent good quality recycle film and packaging containers.